SIM16 · TPM / 把时间损失逐条点名SIM16 · TPM / Name every second of loss

设备开机 300 秒,真正做出好件的只有 200 秒The machine is scheduled for 300 seconds. Only 200 seconds become good output.

OEE 不只问“设备有没有转”,而是把故障、换型、小停机、降速、启动废品与过程废品逐层扣出来。本页固定同一份 300 秒事件脚本:先看六大损失怎样吃掉时间,再逐项开启自主保养、快速换模、标准作业和防错。OEE asks more than whether the machine was turning. It separates breakdowns, setup, minor stops, reduced speed, startup rejects, and process rejects. This page replays one fixed 300-second script, then applies autonomous maintenance, quick changeover, standard work, and error-proofing one countermeasure at a time.

🎬 看机床变色,再看右侧 OEE 瀑布少了哪一段🎬 Watch the machine change state, then see which block disappears from the OEE waterfall
300 仿真秒 · 理想 C/T 4 秒 · 固定事件脚本 · 15× 播放300 sim sec · ideal C/T 4 sec · fixed event script · 15× playback
A
P
Q
OEE
正常Run故障Breakdown换型Setup小停机Minor stop降速Reduced speed

💡 跑完看数据:300 秒在哪一层被吃掉💡 Run it, then read the numbers: where the 300 seconds went

瀑布、仪表与横幅同源 stats()Waterfall, gauges, and banner share stats()
故障Breakdown0s
换型Setup0s
小停机Minor stops0s
降速损失Reduced-speed loss0s
周期尾数Cycle remainder0s
废品等效Reject equivalent0s
总产出 / 好件Total / good0 / 0
好件等效时间Good-equivalent time0s
A
P
Q
OEE

核算闭环:OEE = A × P × Q = 理想节拍 4 秒 × 好件数 ÷ 计划时间。周期尾数单列,是因为离散件在 300 秒截点留下不足一个完整周期的时间;它不伪装成第七类损失。Accounting check: OEE = A × P × Q = ideal cycle time × good pieces ÷ planned time. The cycle remainder is shown separately because a discrete count leaves an incomplete cycle at the 300-second cutoff; it is not presented as a seventh loss category.

🎯 TPM 规则🎯 TPM rule
先把六大损失逐条量出来,再把 85% 以上治出来;OEE 不是设备采购理由。Measure each of the six big losses, then improve past 85%. A low OEE is not a purchase order.

⚠ 常见误区⚠ Common mistakes

✗ 设备在转,就在创造价值✗ If the machine is turning, it is creating value
✓ 降速和小停机不一定报停,却一直在漏产能;OEE 才照得出来。✓ Reduced speed and minor stops may never trigger a downtime report, but OEE exposes their capacity loss.
✗ OEE 低,就买新设备✗ Low OEE means buy another machine
✓ 先把六大损失一条条治掉;88% 是治出来的,不是买出来的。✓ Treat the six losses first. The 88% result comes from recovery work, not capital spend.

TPM 与 OEE 3D 演示