设备开机 300 秒,真正做出好件的只有 200 秒The machine is scheduled for 300 seconds. Only 200 seconds become good output.
OEE 不只问“设备有没有转”,而是把故障、换型、小停机、降速、启动废品与过程废品逐层扣出来。本页固定同一份 300 秒事件脚本:先看六大损失怎样吃掉时间,再逐项开启自主保养、快速换模、标准作业和防错。OEE asks more than whether the machine was turning. It separates breakdowns, setup, minor stops, reduced speed, startup rejects, and process rejects. This page replays one fixed 300-second script, then applies autonomous maintenance, quick changeover, standard work, and error-proofing one countermeasure at a time.
💡 跑完看数据:300 秒在哪一层被吃掉💡 Run it, then read the numbers: where the 300 seconds went
瀑布、仪表与横幅同源 stats()Waterfall, gauges, and banner share stats()核算闭环:OEE = A × P × Q = 理想节拍 4 秒 × 好件数 ÷ 计划时间。周期尾数单列,是因为离散件在 300 秒截点留下不足一个完整周期的时间;它不伪装成第七类损失。Accounting check: OEE = A × P × Q = ideal cycle time × good pieces ÷ planned time. The cycle remainder is shown separately because a discrete count leaves an incomplete cycle at the 300-second cutoff; it is not presented as a seventh loss category.
先把六大损失逐条量出来,再把 85% 以上治出来;OEE 不是设备采购理由。Measure each of the six big losses, then improve past 85%. A low OEE is not a purchase order.